The iron melting process is carried out in two induction furnaces with capacity of 8t/h each, and power of 6.6 MW
Spheroidization is performed variably with two technologies:
1. Tundish-Cover
2. Inmold (on both production lines)

SINTO/HWS – FBO V

• year of launch of the new line: 2012
• mould size: 813 x 813 x 350/350 [mm] • horizontal moulding
• efficiency of 80 moulds/h
• casting weight up to 100kg
• automatic pouring channel furnace: Otto-Junker
• producer of moulding line: HWS

DISAMATIC D3 / Z

• year of launch of the new line: 2023
• mould size: 750 x 570 [mm]
• vertical moulding
• efficiency of 425 moulds/h
• casting weight up to 24kg
• fully automatic pouring: made by Pour-Tech
• shot blast machine operating on-line
• all devices made by Disa
• producer of moulding line: Disa

The green sand is prepered on automatic Sand Preperation Station with the capacity of 50 T/h based on Eirich-Küttner devices.

The green sand is prepered on automatic Sand Preperation Station with the capacity of 100 T/h based on all devices made by DISA.

In our internal Core Shop we are using two technologies:
• Cold Box – cores up to 30kg
• Hot Box – cores up to 0,5kg
We based od devices made by Primafond.

For grinding we are using CNC grinders from Koyama company. We also use manual grinding.

Under “One Roof” we have 3 technologies:
• painting by spraying, based on water based paint
• painting by dipping, based on water based paint
• powder painting

We have a fully equipped laboratory:
Metal:
• spectrometers
• thermal analysis
• metallographic microscopes
• tensile strength test with anatomic analysis of elongation
• hardness test
Sand:
• all kinds of mechanical strength tests
• sieve analysis
• moisture test
• compactibility test
• permeability test
• active clay analysis
• lost of weight

Our design office is equipped with 10 stations for 3D design. Tooling is made in our pattern shop equipped with a 5-axis CNC machine and with the use of
external companies.
Thanks to the use of CAD and CAM engineering software, we are able to quickly develop the product shape, process technology and determine the cost of
implementation. 3D designing allows precise development of documentation and execution of foundry equipment and CNC.

We are equipped with 4-axis horizontal machines, 5-axis machines and lathe, exclusively of Mazak.

The measurement department is equipped with 2 automatic CMM coordinate measuring machines of Mitutoyo and GOM measuring scanner.
The tools are measured automatically using the Zoller automatic CNC scanner. Tool room equipped with automatic tool dispensing machines.